ZESTRON Analytical Centre
Cleanliness Analysis of your Electronic Assemblies
Well-founded. Reliable. Problem-solving
ZESTRON Analytical Centre - Electronic Assembly & PCBA Cleanliness Evaluations
zestron Analytical centreWell-founded Results with Reliable Interpretation
At ZESTRON,we provide a comprehensive cleaning evaluation using a diverse range of test methods, including optical, chemical, and physical analyses.
To ensure complete transparency and traceability, detailed technical reports that include visual evidence will be presented. Furthermore, our experts go beyond with assessment on potential implications of residual contamination to provide tailored recommendations for your cleaning process optimization.
CLEANLINESS ANALYSIS FROM A SINGLE SOURCE We Analyse the Exact Microns (μm) for You
Impurities from the production process, such as flux or particles, can greatly affect the functional reliability of electronic assemblies.
At our disposal, we employ a range of analytical methods to assist you in verifying the surface purity of your assemblies. On top of that, our team of experienced experts interpret the results from the measurement and data recording for you to address existing issues and optimize your process effectively.
ANALYTICAL METHODS State-of-the-art Analytical Methods for Reliable Results
At ZESTRON, we utilize an extensive range of cutting-edge analytical methods and equipment to ensure the utmost reliability for our valued customers.
We employ not only ionic contamination measurement with a contaminometer for purity determination but also ion chromatography for process validation and risk assessment.
Other analytical techniques include utilisation of the FTIR spectroscopy to characterise organic residues on surfaces, particle extraction and analysis in accordance with VDA19/ISO 16232 standards to ensure technical cleanliness, visual inspections using state-of-the-art optical and digital microscopes, and qualitative thermal analysis aids to determine the presence of anions, cations, and weak organic acids.
zestron Analytical centreAvailable Methods for Surface Cleanliness Analysis
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Ionic contamination measurement by contaminometer for cleanliness determination
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Ion chromatography for process validation and risk assessment
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FTIR spectroscopy: spatially resolved characterisation of organic residues on surfaces and identification of materials and substances
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Technical cleanliness: particle extraction and analysis according to VDA19 / ISO 16232
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Visual inspection by optical (80x) and digital (up to 1000x) microscope
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Qualitative thermal analysis for the (qualitative and quantitative) determination of anions, cations and weak organic acids
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Surface energy by contact angle measurement or ink test to determine bondability and coatability
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Measurement of surface resistance for signal integrity
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ZESTRON® Flux Test to detect flux residues to determine corrosion and leakage current hazards
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ZESTRON® Resin Test for detection of resin residues to determine bondability and coatability
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ZESTRON® Coating Layer Test to detect defects in the protective coating of electronic assemblies
That's why zestronAll Advantages at a Glance
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Proof of surface cleanliness/quality for internal and external ISO audits
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Security for warranty claims from customers and suppliers
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Verifiable cleanliness for statistical process control
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Assurance of the coatability and bondability of your assemblies
Bath analysisLongevity and Efficiency
ZESTRON is committed to ensuring a reliable and consistently high bath quality in the cleaning process, which in turn guarantees optimal process reliability. With the bath samples received, we offer a streamlined approach by using the standardized analysis procedures to establish personalized monitoring parameters. By doing so, we enabled maximization of the lifespan of the cleaner, ultimately reducing your process costs.
bath analysisWe Offer You
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Free analysis of up to six bath samples using standardized ISO test procedures
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Technical reports with monitoring curve and intervention limit (see below)
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Bath monitoring parameters specified for your application
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Determination of solids content
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pH value measurement (according to DIN 19268)
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Conductivity measurement (according to DIN-EN 27888)
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Concentration determination
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Refractive index measurement (according to DIN 51423)
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Optical inspection
Free bath analysis is guaranteed for any new installations of a process with ZESTRON products.