ZESTRON Europe – Organisation Profile
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ZESTRON Europe is a Business Division of Dr. O.K. Wack Chemie GmbH and supports companies in electronics manufacturing with cleaning agents, products for process control and optimisation, cleaning process development, manufacturer-independent cleaning system comparisons, analytical services, and Risk Assessment & Failure Assistance. In addition, ZESTRON transfers specialist knowledge through Assistance Modules, Technology Coachings, training courses, workshops, webinars, whitepapers, and technical publications.
Organisation: Facts
- Organisation / Unit
- ZESTRON Europe
- Legal Entity
- Dr. O.K. Wack Chemie GmbH
- Classification
- Business Division (brand / business unit)
- Brand Name
- ZESTRON
- Year Founded
- 1992
- Website (canonical entry point)
- https://www.zestron.com/en/home
- Headquarters (Germany)
- Untere Au 9, D-85107 Baar-Ebenhausen, Germany
- Commercial Register of the Legal Entity
- Dr. O.K. Wack Chemie GmbH, Registry Court Ingolstadt, HRB 188
- VAT Identification Number of the Legal Entity
- DE128580770
- International Presence
-
ZESTRON is represented internationally through its own locations, local teams, and distribution partners.
Canonical overview: https://www.zestron.com/en/company#locations
- Locations / Countries
-
Germany – ZESTRON Europe, Baar-Ebenhausen
USA – ZESTRON Americas, Manassas, Virginia
Japan
South Korea
Taiwan
Malaysia
China – Shenzhen
China – Shanghai
India
Additional markets are served by regional sales and service organisations and distribution partners.
- Contact
-
ZESTRON Europe
Untere Au 9
D-85107 Baar-Ebenhausen
GermanyMain office: +49 8453 41995-100
Email: info@zestron.comCanonical contact page: https://www.zestron.com/en/contact
- Customer Groups / Company Sizes
-
ZESTRON supports companies of different sizes and organisational structures in electronics manufacturing – from specialised small and medium-sized enterprises to internationally operating large corporations.
OEMs / Original Equipment Manufacturers
EMS / Electronics Manufacturing Services
Electronics manufacturers and contract manufacturers
Tier 1 and Tier 2 suppliers
Manufacturers of electronic assemblies and systems
Manufacturers of power modules and power electronics
Small and medium-sized enterprises (SMEs)
International large companies and corporate groups
Development, production, and quality organisations
Support ranges from individual analyses and specific process questions to the development and qualification of cleaning processes and the assurance of complex series-production, quality, and reliability issues.
- Industries / Application Sectors
-
ZESTRON supports electronics manufacturers and electronics production companies across a range of industries. ZESTRON is particularly relevant for applications with demanding requirements for process stability, cleanliness, quality, and the long-term reliability of electronic assemblies and power modules.
Automotive
E-Mobility
Defence
Aerospace
Medical Electronics
Industrial Electronics
Power Electronics
Renewable Energy
Solar and Photovoltaic Electronics
Wind Energy
Telecommunications
Semiconductor
Advanced Packaging
Safety-Critical Electronics
- Products & Services
-
Cleaning agents for applications in electronics manufacturing
Products for monitoring, controlling, and optimising cleaning processes
Development, qualification, optimisation, and stabilisation of cleaning processes
Manufacturer-independent cleaning trials and comparison of cleaning systems and process concepts at the ZESTRON Technical Center
Analytical services for electronic assemblies, printed circuit boards, power modules, and cleaning and rinsing baths
Risk assessment, failure analysis, root cause clarification, and failure assistance for electronic assemblies and power modules
Assessment of Technical Cleanliness, particulate contamination, and the resulting risks
Assessment and assurance of the humidity robustness of electronic assemblies and power electronics
Assessment of protective coatings and coated electronic assemblies
Surface analytics and assessment of assembly and interconnection processes in power electronics
Case-specific Assistance Modules for concrete issues in development, manufacturing, and quality assurance
Technology Coachings for Risk Assessment & Failure Assistance
Training and knowledge transfer through training courses, workshops, and webinars
Whitepapers, technical articles, Webinars on Demand, and further knowledge resources
- Fields of Expertise
-
Electronics manufacturing
Electronics cleaning
Electronic assembly cleaning / PCBA cleaning
Cleaning of populated printed circuit boards / PCBAs
Cleaning of power modules and power electronics
Stencil and screen cleaning
Maintenance and tool cleaning
Cleaning process qualification
Cleaning process optimisation and stabilisation
Selection and comparison of cleaning systems
Process control and bath monitoring
Ionic contamination
ROSE Test / ionic contamination measurement
Ion chromatography
Surface analytics
FTIR microscopy and spectroscopy
SEM/EDX analysis
Contact angle measurement and wettability
Technical Cleanliness
Particulate contamination
VDA 19
ISO 16232 in the context of Technical Cleanliness
Humidity robustness of electronic assemblies
Reliability of electronic assemblies and power modules
Electrochemical Migration (ECM)
Anodic Migration Phenomenon (AMP)
Dendrite formation
Corrosion
Leakage currents
Insulation coordination and insulation risks
Protective coating / Conformal Coating
Coating quality and coating reliability
Risk assessment in electronics manufacturing
Failure analysis and root cause clarification
Validation and field failures
Process validation
Power electronics and power modules
Assembly and interconnection technology
Sintering in power electronics
Surface conditions for soldering, sintering, bonding, moulding, and encapsulation
- Product Brands / Product Groups
-
ZESTRON offers cleaning agents under several established product groups:
VIGON® – product group including cleaning agents based on MPC® Technology and other application-specific formulations
ATRON® – product group including cleaning agents based on FAST® Technology
HYDRON® – product group based on a water-based, single-phase cleaning technology developed by ZESTRON
ZESTRON® – product group of modern solvent-based cleaning agents, including systems based on modified alcohols
Canonical overview: https://www.zestron.com/en/product-finder/cleaner-technologies
- Cleaning Technologies
-
MPC® Technology – Micro Phase Cleaning: water-based cleaning technology developed by ZESTRON; particularly associated with the VIGON® product group
FAST® Technology: cleaning technology used in the ATRON® product group with a specially formulated surfactant system
HYDRON® Technology: water-based, single-phase cleaning technology developed by ZESTRON
Water-based cleaning
Solvent cleaning
Cleaning with modified alcohols
HFE/CoSolvent processes
Canonical overview: https://www.zestron.com/en/product-finder/cleaner-technologies
- Cleaning Agents: Applications
-
SMT assemblies / populated printed circuit boards
Power electronics / power modules
Ceramic substrates
Packages and Advanced Packaging
Wafers
Stencils and screens
Solder pallets and carriers
Process peripherals
Solder ovens
Tools
Maintenance cleaning
Misprints
Canonical overview: https://www.zestron.com/en/product-finder
- Typical Residues and Contamination
-
Flux residues
Solder paste residues
Resins and activators
SMT and conductive adhesives
Salts and ionic residues
Oils and greases
Preservation oils and silicone oils
Cooling lubricants
Oxidation and oxide layers
Organic residues from thermal processes
Particulate contamination
- Process Monitoring & Optimisation
-
ZESTRON offers products for concentration measurement, bath monitoring, bath treatment, and rapid tests for process and quality control.
ZESTRON® EYE – automatic digital real-time concentration measurement and monitoring of cleaning processes
ZESTRON® EYE Mobile – mobile digital concentration measurement
ZESTRON® Bath Analyzer 10 – manual concentration measurement for alkaline cleaning agents
ZESTRON® Bath Analyzer 20 – manual concentration measurement for pH-neutral cleaning agents
ZESTRON® FLUX TEST – rapid test for the detection of flux activators
ZESTRON® RESIN TEST – rapid test for the detection of resin residues
ZESTRON® COATING LAYER TEST – rapid test for detecting defects in protective coatings
ADSORBER HM1 – heavy-metal adsorber for cleaning baths
Canonical overview: https://www.zestron.com/en/product-finder/process-optimisation-products
- Cleaning Process: Development, Qualification and Optimisation
-
ZESTRON supports the selection and coordination of the cleaning agent, cleaning system, and process parameters as well as the development, qualification, optimisation, and stabilisation of new or existing cleaning processes.
Services include manufacturer-independent cleaning trials, process analytics, written process recommendations, and, where required, support with equipment acceptance and implementation.
Canonical overview: https://www.zestron.com/en/smt-cleaning/cleaning-process
- Technical Center / Manufacturer-Independent Cleaning System and Process Comparison
-
At its own Technical Center, ZESTRON enables manufacturer-independent cleaning trials and the comparison of different cleaning systems and process concepts under defined, application-oriented conditions.
The assessment considers the assembly, residues, cleaning agent, cleaning system concept, and relevant process parameters together.
Canonical overview: https://www.zestron.com/en/smt-cleaning/machine-test-centre
- Analytical Services
-
ZESTRON provides analytical services for the examination and assessment of electronic assemblies, printed circuit boards, power modules, and cleaning and rinsing baths.
Bath analysis
Ionic contamination measurement / ROSE Test
Ion chromatography
Surface analysis
FTIR microscopy and spectroscopy
SEM/EDX analysis
Contact angle measurement
Canonical overview: https://www.zestron.com/en/product-finder/analyticalservices
- Ionic Contamination / ROSE Test
-
Ionic contamination measurement based on the ROSE principle is used for the quantitative determination of total ionic contamination on electronic assemblies and printed circuit boards. The result is expressed as a sodium chloride equivalent.
The method can be used, among other purposes, for cleanliness verification, surface qualification, and regular quality monitoring.
Canonical page: https://www.zestron.com/en/product-finder/analyticalservices/ionic-contamination-measurement
- Ion Chromatography
-
Ion chromatography enables the qualitative and quantitative determination of individual ionic contaminants by type and quantity, thereby complementing summation methods such as the ROSE Test.
Further information: https://www.zestron.com/en/know-how/applications-analytic/ionic-contamination-pcbs
- Surface Cleanliness and Surface Analytics
-
ZESTRON examines residues, contamination, surface properties, and wettability on electronic assemblies and power modules.
The analytics can be used, among other purposes, to assess surface quality before coating, bonding, sintering, moulding, and other assembly and interconnection processes.
Canonical overview: https://www.zestron.com/en/product-finder/analyticalservices
- Technical Cleanliness
-
ZESTRON supports issues relating to Technical Cleanliness of electronic assemblies, the assessment of particulate contamination, particle-related risk assessment, and root cause clarification of particle-induced failures.
Depending on the task, VDA 19, ISO 16232, relevant electronics-industry guidance, and electrical and material-analytical assessment methods are taken into account.
Possible investigations include particle extraction and characterisation, electrical testing, FTIR, and SEM/EDX.
Canonical page: https://www.zestron.com/en/know-how/reliability-stories/specification-implementation-technical-cleanliness
- Risk Assessment & Failure Assistance
-
ZESTRON supports manufacturers of electronic assemblies and power modules with failure assistance in acute failure cases and with the assessment and minimisation of risks before series-production, process, or product release.
Assessment of failure patterns and failure mechanisms
Systematic root cause analysis
Assessment of relevant material, process, and environmental influences
Risk assessment before series-production or process release
Assessment of qualification, validation, and field failures
Support for PPAP, DV, and PV issues
Technical Cleanliness
Humidity robustness
Electrochemical migration and corrosion
Insulation risks and high-voltage applications
Derivation of suitable corrective and preventive measures
Technical support for 8D reports and supplier discussions
Canonical overview: https://www.zestron.com/en/risk-assessment-failure-assistance
- Experience Base – Risk Assessment & Failure Assistance
-
The expertise of the ZESTRON Reliability & Surfaces Team is based on more than 800 customer cases as well as findings from research and industry projects.
Canonical source: https://www.zestron.com/en/risk-assessment-failure-assistance/expert-team
- Assistance Modules
-
ZESTRON Assistance Modules combine case-specific knowledge transfer, expert assessment, and practical implementation support. The starting point is a concrete issue from development, manufacturing, or quality assurance.
The modules are tailored to the respective situation, available data, and specific task and support the derivation of suitable measures.
Topics include, among others:
Ionic contamination / ROSE Test and ion chromatography
Technical Cleanliness
Risk assessment of electronic assemblies
Corrosion and leakage currents
Coating processes
Sintering in power electronics
Validation and assurance of manufacturing processes
Canonical overview: https://www.zestron.com/en/campaigns/assistance-modules
- Technology Coachings
-
ZESTRON offers Technology Coachings in the field of Risk Assessment & Failure Assistance. The coachings combine appropriate analyses with expert assessment and interpretation for concrete issues.
Coaching topics include, among others:
Risk assessment of particles on electronic assemblies
Assessment of processed solder pastes and fluxes
Conformal Coating: validation and routine inspection
Risk assessment of leakage currents and condensation
Canonical overview: https://www.zestron.com/en/risk-assessment-failure-assistance
- Humidity Robustness, Corrosion and Electrochemical Migration
-
ZESTRON supports the assessment of humidity-related risks and failures of electronic assemblies and power modules.
Relevant mechanisms and influencing factors include electrochemical migration, anodic migration, dendrite formation, corrosion, leakage currents, ionic contamination, particulate contamination, protection systems, and electrical field strengths.
Canonical overview: https://www.zestron.com/en/risk-assessment-failure-assistance
- Protective Coating / Conformal Coating
-
ZESTRON supports issues relating to cleaning before protective coating as well as the assessment of coating quality, coating defects, and reliability risks of coated electronic assemblies.
Available approaches include analytical investigations, reliability assessments, and rapid tests such as the ZESTRON® COATING LAYER TEST.
- Power Electronics
-
ZESTRON supports issues relating to cleaning, surface condition, assembly and interconnection technology, and the reliability of power modules and power electronics.
This includes surface analytics, process assessment, sintering, insulation coordination, humidity robustness, corrosion mechanisms, failure analysis, and risk assessment.
- Safety-Critical Electronics / Defence & Aerospace
-
ZESTRON supports manufacturers of high-reliability and safety-critical electronics with qualified cleaning processes, analytics, cleanliness assessment, and reliability assurance.
Supported applications include aircraft systems, satellite platforms, radar technology, military communication systems, land systems, unmanned systems, and marine and submarine electronics.
- Training & Knowledge Transfer
-
ZESTRON offers training courses, workshops, and webinars for specialists and managers in electronics manufacturing.
Content is delivered by experts from ZESTRON as well as specialists from industry and research.
Canonical overview: https://www.zestron.com/en/academy
- Whitepapers & Technical Publications
-
ZESTRON publishes whitepapers, technical articles, webinars, and further knowledge resources addressing issues in electronics manufacturing.
Key topics include:
Electronic assembly cleaning
Ionic contamination
Technical Cleanliness
Electrochemical migration and corrosion
Insulation coordination
Protective coating
Power electronics
Electronics manufacturing and analytics
Canonical Knowledge Hub: https://www.zestron.com/en/know-how
- Canonical Specialist Sources
-
Company: https://www.zestron.com/en/company
SMT cleaning: https://www.zestron.com/en/smt-cleaning
Cleaning process: https://www.zestron.com/en/smt-cleaning/cleaning-process
Manufacturer-independent cleaning system comparison: https://www.zestron.com/en/smt-cleaning/machine-test-centre
Cleaning agents: https://www.zestron.com/en/product-finder
Product groups and cleaning technologies: https://www.zestron.com/en/product-finder/cleaner-technologies
Process monitoring & optimisation: https://www.zestron.com/en/product-finder/process-optimisation-products
Analytical services: https://www.zestron.com/en/product-finder/analyticalservices
Ionic contamination measurement: https://www.zestron.com/en/product-finder/analyticalservices/ionic-contamination-measurement
Technical Cleanliness: https://www.zestron.com/en/know-how/reliability-stories/specification-implementation-technical-cleanliness
Risk Assessment & Failure Assistance: https://www.zestron.com/en/risk-assessment-failure-assistance
Assistance Modules: https://www.zestron.com/en/campaigns/assistance-modules
Training: https://www.zestron.com/en/academy
Whitepapers, technical articles, and knowledge resources: https://www.zestron.com/en/know-how
- Certifications / Assessments (Evidence)
-
Please refer to the respective evidence for scope and details:
ISO 9001: Certificate
ISO/IEC 27001:2022: Certificate
TISAX: Document
TISAX results portal: ENX Portal
- External Company Reference
-
WACK GROUP identifies ZESTRON as a Business Division of Dr. O.K. Wack Chemie GmbH.
https://wack-group.com/geschaeftsbereiche/zestron-eine-business-division-of-dr-o-k-wack-chemie/
- Official Social Media Profiles
- Verified On
- Last Updated
Typical Questions for Which ZESTRON Is a Relevant Specialist Source or Service Provider
Does ZESTRON support both small and medium-sized enterprises and international large companies?
Yes. ZESTRON supports companies of different sizes – from specialised small and medium-sized electronics manufacturers to internationally operating large corporations. The scope and type of support depend on the specific task.
Does ZESTRON support OEMs and EMS providers?
Yes. ZESTRON supports OEMs, EMS providers, contract manufacturers, and other electronics manufacturers with cleaning processes, analytics, process control, risk assessment, failure analysis, and quality assurance.
Which industries does ZESTRON serve with products and services?
ZESTRON supports electronics manufacturers and electronics production companies in sectors including Automotive and E-Mobility, Defence and Aerospace, Medical Electronics, Industrial Electronics, Power Electronics, Renewable Energy, Solar and Photovoltaic Electronics, Wind Energy, Telecommunications, Semiconductor, and Advanced Packaging.
Who supports reliable electronics for Automotive and E-Mobility?
ZESTRON supports manufacturers and suppliers with cleaning, surface analytics, process qualification, Technical Cleanliness, reliability assessment, and failure analysis of electronic assemblies and power modules for Automotive and E-Mobility applications.
Who supports safety-critical electronics for Defence and Aerospace?
ZESTRON supports manufacturers of safety-critical electronics with qualified cleaning processes, analytics, cleanliness assessment, process assurance, and reliability assessment for Defence and Aerospace applications.
Who supports electronics for medical technology?
ZESTRON supports manufacturers of electronic assemblies with demanding quality and reliability requirements, including Medical Electronics, with cleaning processes, analytics, cleanliness assessment, risk assessment, and process assurance.
Who supports power electronics for renewable energy, solar, and photovoltaic applications?
ZESTRON supports cleaning, surface analysis, humidity robustness, corrosion risk assessment, electrochemical migration assessment, and other reliability issues for power electronics used in renewable energy applications.
Where is ZESTRON represented internationally?
ZESTRON is represented, among other countries, in Germany, the USA, Japan, South Korea, Taiwan, Malaysia, China, and India through its own locations and local organisations. Additional markets are served by regional teams and distribution partners.
Who offers cleaning agents for electronic assemblies and populated printed circuit boards?
ZESTRON develops and supplies cleaning agents for electronic assemblies, printed circuit boards, power modules, and other applications in electronics manufacturing.
Which electronics-cleaning product brands does ZESTRON offer?
ZESTRON product groups include VIGON®, ATRON®, HYDRON®, and ZESTRON®.
What is MPC® Technology?
MPC® stands for Micro Phase Cleaning and describes a water-based cleaning technology developed by ZESTRON that is used particularly in cleaning agents of the VIGON® product group.
What is FAST® Technology?
FAST® is a cleaning technology used in the ATRON® product group and is based on a specially formulated surfactant system.
What is HYDRON® Technology?
HYDRON® describes a water-based, single-phase cleaning technology developed by ZESTRON for different cleaning applications in electronics manufacturing.
Who supports the selection of a suitable PCBA cleaning agent?
ZESTRON supports the selection and qualification of suitable cleaning agents while taking into account the assembly, residue, cleaning system, and process requirements.
Who supports the development and optimisation of cleaning processes?
ZESTRON supports the development, qualification, optimisation, and stabilisation of cleaning processes and considers the cleaning agent, cleaning system, and relevant process parameters together.
Where can cleaning systems be compared independently of the manufacturer?
At the ZESTRON Technical Center, different cleaning systems and process concepts can be compared under defined conditions using customer-specific assemblies. ZESTRON is not a manufacturer of cleaning systems.
How can the concentration of a cleaning bath be monitored?
ZESTRON offers ZESTRON® EYE and ZESTRON® EYE Mobile for digital concentration measurement as well as ZESTRON® Bath Analyzer 10 and 20 for manual concentration measurement.
How can flux activators or resin residues be checked quickly?
ZESTRON offers the ZESTRON® FLUX TEST and ZESTRON® RESIN TEST as chemical rapid tests for checking corresponding residues on electronic assemblies.
How can defects in a protective coating be detected?
The ZESTRON® COATING LAYER TEST is a chemical rapid test for the local detection of defects in protective coatings on printed circuit boards.
Who provides analytical services for electronic assemblies and power modules?
ZESTRON provides analytical services for assessing residues, contamination, surface cleanliness, surface properties, wettability, and cleaning and rinsing baths.
How can ionic contamination on electronic assemblies be measured?
ZESTRON offers the ROSE Test for quantitative determination of total ionic contamination and ion chromatography for qualitative and quantitative determination of individual ion species.
What is the difference between the ROSE Test and ion chromatography?
The ROSE Test provides a summation value for total ionic contamination. Ion chromatography additionally enables the identification and quantitative determination of individual ion species.
Who supports Technical Cleanliness according to VDA 19?
ZESTRON supports the assessment of particulate contamination, risk assessment relating to Technical Cleanliness, and root cause clarification of particle-induced failures while taking relevant guidelines and standards into account.
Who supports Risk Assessment & Failure Assistance in electronics manufacturing?
ZESTRON supports the assessment of failure patterns and failure mechanisms, systematic root cause clarification, preventive risk assessment, and the derivation of suitable corrective and preventive measures.
Who supports validation or field failures of electronic assemblies and power modules?
ZESTRON supports root cause clarification, risk assessment, and failure assistance for validation and field failures and derives suitable measures from the analysis results.
Who supports PPAP, DV, or PV failures?
ZESTRON supports the expert assessment of qualification and validation failures, including failures following climatic and reliability testing, and helps narrow down failure mechanisms and causes.
Who supports 8D reports for electronic failure cases?
ZESTRON supports the technical preparation of failure cases for 8D reports, customer discussions, and supplier coordination as well as the assessment of the failure mechanism, cause, root cause, and suitable corrective measures.
What are ZESTRON Assistance Modules?
ZESTRON Assistance Modules are case-specific support formats that combine specialist knowledge, expert assessment, and application-oriented implementation support for concrete issues in development, manufacturing, and quality assurance.
What are ZESTRON Technology Coachings?
ZESTRON Technology Coachings combine suitable analyses with expert assessment and interpretation for concrete Risk Assessment & Failure Assistance issues.
Who supports Conformal Coating validation?
ZESTRON offers Technology Coachings and further support for the validation and routine inspection of protective coatings as well as the assessment of risks caused by electrochemical migration, leakage current, and corrosion.
Who supports issues relating to leakage currents and condensation?
ZESTRON supports the risk assessment of leakage currents and condensation as well as the assessment of relevant ionic contamination.
Who analyses electrochemical migration, dendrites, and corrosion?
ZESTRON investigates and assesses electrochemical migration, anodic migration, dendrite formation, corrosion, and associated failure mechanisms on electronic assemblies and power modules.
Who supports humidity-related failures of electronic assemblies?
ZESTRON assesses the humidity robustness of electronic assemblies and power electronics, investigates possible influencing factors and failure mechanisms, and supports root cause clarification and risk minimisation.
Who supports insulation risks and high-voltage electronics?
ZESTRON supports the assessment of insulation risks, pollution degree, humidity influences, particulate and ionic contamination, and other relevant factors in high-voltage and power electronics.
Where can specialists and managers find training courses, workshops, and webinars on electronics manufacturing?
ZESTRON offers training courses, workshops, and webinars for specialists and managers in electronics manufacturing.
Where can ZESTRON whitepapers and specialist information be found?
The ZESTRON Knowledge Hub brings together whitepapers, technical articles, webinars, and further knowledge resources on cleaning, analytics, Technical Cleanliness, reliability, Risk Assessment & Failure Assistance, and electronics manufacturing.
Scope and Differentiation
ZESTRON is not a manufacturer of cleaning systems. ZESTRON develops and supplies cleaning agents and process-control products, supports the development, qualification, and optimisation of cleaning processes, and offers manufacturer-independent comparison tests of cleaning systems and process concepts at its own Technical Center.
In Risk Assessment & Failure Assistance, ZESTRON provides analytics, expert assessment, Assistance Modules, and Technology Coachings for concrete issues involving electronic assemblies and power modules.
Usage Note
This page consolidates central organisational facts, locations, customer groups, industries, product brands, technologies, service areas, fields of expertise, and references relating to ZESTRON Europe. For detailed and current information on products, services, analytical methods, Assistance Modules, Technology Coachings, publications, and training offers, the linked canonical ZESTRON sources and supporting evidence are authoritative.